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Digital manufacturing technology will bring?
On March 18th, ABB group chief executive of Dr Shi BiFu attended to be held in Beijing "China top BBS" and keynote speech.
At the same time, he also through a signed article titled "digital and industrial upgrading", discusses how to use digital technology allows businesses to boost efficiency and productivity, the realization of "made in China 2025" manufacturing power of target is put forward.
Digital manufacturing technology will bring to China?
CEO signature commentary | digital and industrial upgrading
With the Chinese government through the implementation of the "made in China 2025" steadily improving global competitiveness, will get more extensive application of digital technology, so as to improve energy efficiency and productivity, promote China's transition from a big manufacturing manufacturing powerhouse.
In China, the investment scale of advanced technology is already very big, for example, it is already the world's largest and fastest growing market. However, in terms of automation and productivity level, there is still a large gap between China and the developed economies. International association of robot according to the latest figures, China's industrial robot using density per 10, 49 units, industrial workers and the United States has reached 176 units, Japan and Germany, respectively, of about 300, South Korea, up to 531 units. Otherwise, according to China's productivity level is less than one over ten of Europe, Japan and the United States (source: international Labour organization and the national bureau of statistics). These Numbers represent the gap, also means that the huge development potential. China xin guobin, vice-minister of industry and information technology in the just concluded during the two sessions, said China's industrial robot production has reached 72400 units in 2016, rose 34.3% year-on-year, at the same time, industrial robots have been from the traditional automobile manufacture to machinery, electronics, chemical industry, light industry, shipbuilding, mining and other fields rapidly expand.
In other words, in terms of meet the digital revolution, China today advantage position in most countries. China's Internet population accounting for almost a quarter of global Internet users, the rankings than followed by three countries (the United States, India and Japan) add up the total number of more; China is the world's largest digital retail market; With the number of mobile Internet machine the highest in the world. China faces the challenge of how to robot are connected to the Internet industry, equipment, factory, so that enterprises in the digital economy.
For enterprises, is one of the advantages of digital can quickly bring benefits, without spending a huge sum of money to invest in new plant and equipment. ABB last year launched a low-cost intelligent sensor is a good example. The sensor will be low-voltage electrical and industrial connected to the Internet, but for continuous monitoring of the motor. Sensor, vibration, temperature, load and power consumption data transmission to the cloud, once any parameters deviate from the standard value, can produce alerts. As a result, users can take preventive measures before the motor failure. Due to not through the electrical connection between sensor and motor, without the franchisor through sensors of control of the motor, thus fully safeguard network security. The sensor using the industry standard encryption protocol to transmit data to the server, and in encrypted form is stored in the cloud.
Existing data show that the intelligent sensor solutions motor fault shutdown time can be reduced almost 70%, and use 30% longer. At the same time, based on the data analysis and take measures to optimize the motor performance, can also reduce the energy consumption nearly 10%. To save the energy consumption can meet the demand of about 350 million people a year.
As the sensor, the digital technology such as cloud computing and processing capacity, to all sorts of equipment for remote monitoring has become a reality, technical personnel which can take precautions to prevent failure, and for each product from production to delivery of the entire track. Digital technology once fully applied in the factory, will bring the time of delivery, production efficiency and product quality index level of ascension.
However, for many enterprises, the real challenge is to know how to deal with the data from the devices and systems. In some cases, "data deluge" has made many companies overwhelmed, forcing them to cut even suspend the digital operating plan. For these companies, what they need is not only the data, but also can be converted into action, directly applied to the information in the operation. Industrial enterprises should choose and to be able to provide such a service partners, in response to the "data deluge".
ABB is one of the few can provide such a service enterprise. We have special knowledge of digital and at the same time in the grid, industrial robots and global installed capacity among the best in the field of industrial control system. We have data from the customer equipment, robot, and the facility is analyzed, with the comparison of all kinds of information we scale based on the global installed, generated advice can be converted into action, to help customers optimize operation. In interconnectivity under the background of increasing popularity, no single solution can ensure the system safety, therefore, ABB through close cooperation with customers and use multiple security levels to discover and prevent hidden trouble.
In China, digital technology in the field of energy, industrial, transportation and infrastructure has great application potential. To achieve energy transformation, China needs to management based on the smart grid's transmission infrastructure of intermittent renewable energy power generation, and the electricity to where it is needed; In the industrial field, China needs to improve the uptime, speed and output, and achieve industrial upgrading through automation; Finally, in order to solve the urban air pollution and better manage super city expanding, China in urgent need of development of electric transportation, at the same time improve the energy performance of buildings and infrastructure.
Digital technology provides a rapid and effective method to deal with these challenges, and to achieve industrial value chain. In addition, the strong evidence, digital technology can stimulate the enterprise innovation. From this platform such as alibaba, travel and WeChat drops were it can be seen in great success. For China, more widely in the field of industrial application of digital technology is bound to bring more innovative technical solutions.
